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Definition: process technology


The manufacturing method used to make silicon chips, which is measured by the size of the transistor's elements. The driving force behind the design of integrated circuits is miniaturization, and process technology boils down to the never-ending goal of "make it smaller." As transistors get smaller, they switch faster and use less energy. Smaller also means more computing power per square inch that can be placed into ever tighter quarters. See EUV machine and digital perfection.

Feature Size Measured in Nanometers
Today, the size of the elements that make up a transistor are measured in nanometers. For example, a 32 nm process technology refers to features 32 nm in size. Also called a "technology node" and "process node," early chips were measured in micrometers (see table below).

Historically, the feature size referred to the length of the silicon channel between source and drain in the transistor (see FET). Today, the feature size is typically the space between two wires on a wiring layer.

New Chips Are Not Always Smaller
The smallest feature sizes are found on the latest, high-end CPU, SoC and AI chips that retail from several hundred to several thousand dollars apiece. However, 8-bit and 16-bit microcontrollers (MCUs) are used by the billions every year and sell for as little as a dollar and even less in quantity. They require far fewer transistors that do not need to be as dense. A $2 microcontroller has feature sizes similar to the high-end chips a decade or two earlier. See microcontroller, CPU and SoC.

Unbelievable How Small They Are!
As hard as this is to fathom, using state-of-the-art process technology, one square millimeter holds more than 100 million transistors (see transistor density).

The following table of feature sizes does not mean every chip manufacturer improved its chips in the very same years. Nevertheless, it shows the progression over the decades. See active area and half-node.

 SEMICONDUCTOR FEATURE SIZES

      Nanometers  Micrometers
 Year    (nm)        (µm)

 1957  120,000      120.0
 1963   30,000       30.0
 1971   10,000       10.0
 1974    6,000        6.0
 1976    3,000        3.0
 1982    1,500        1.5  *
 1985    1,300        1.3  *
 1989    1,000        1.0  *
 1993      600        0.6  *
 1996      350        0.35 *
 1998      250        0.25 *
 1999      180        0.18 *
 2001      130        0.13 *
 2003       90        0.09 *
 2005       65        0.065
 2008       45        0.045
 2010       32        0.032

 * Range for 8-bit and 16-bit MCUs.
   See microcontroller.

 Although chip specs were still getting smaller
 and smaller, around this time, chip makers
 began moving away from actual node measurements
 but still used the nanometer branding to keep
 a uniform comparison.  For example, in 2025,
 chips had a metal pitch of approximately 21
 nanometers, and that is extremely tiny.

    Nanometer Branding
 Year      (nm)

 2012       22
 2014       14
 2017       10
 2018        7
 2020        5
 2022        3
 2024        2
 2025        1.8





Half a Micrometer in Five Years
In the 1990s, feature sizes of these AMD CPUs were reduced from 800 nanometers on the left to 350 nanometers on the right (0.8 µm to 0.35 µm). That may not seem like much, but half a micrometer back in those days was huge. See transistor density. (Images courtesy of Advanced Micro Devices, Inc.)